The Challenge
A manufacturing company wanted to implement predictive maintenance across their production line. They needed to collect real-time sensor data, analyze it for anomalies, and integrate with their existing ERP system.
The Solution
We built an IoT platform connecting sensors via edge gateways, processing data streams in real-time, and feeding analytics into a dashboard with predictive maintenance alerts. The platform integrated with their SAP ERP system.
Results
- 35% reduction in unplanned downtime
- 20% increase in equipment lifespan
- Real-time production visibility across 3 factories
- ROI achieved within 8 months of deployment
Technology Used
Azure IoT HubEdge ComputingPythonTimescaleDBGrafanaSAP Integration